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    1200KW Weichai Baudouin Diesel Generator 1500KVA 16M33D1530E310 for Coal Mining Main Power

    2023-12-22 14:01:04
    By Admin

    Application of 1500 kVA Generator Sets in Coal Mines

    Electricity serves as the “lifeblood” of coal mining operations; core safety systems—such as ventilation, drainage, and hoisting—cannot function for even a moment without the support of electrical power. In recent years, as national safety regulations for mines have become increasingly stringent—particularly for mines with high gas levels and those utilizing vertical shaft hoisting—the installation of a “third power source” has become a mandatory requirement.

    Within the coal mine power supply infrastructure, diesel generator sets in the 1200kW power class play a pivotal role, acting as a critical link in the system. They can serve as the primary backup power source for an entire medium-sized mine, or function as a dedicated emergency power supply for specific critical loads within a large-scale mine (such as main ventilation fans and auxiliary shaft hoists).

     

    Why Has 1200kW 1500KVA Become the “Golden Power Rating” for Coal Mine Emergency Power?

    Coal mine electrical loads are characterized by high starting torque requirements and a prevalence of inductive loads. Based on practical application case studies in major coal-producing regions—the 1200kW/1500kVA (10.5kV high-voltage) generator set currently represents the most cost-effective emergency power solution available on the market.

    Perfect Match for Critical Loads: The primary safety-critical loads within a coal mine include main ventilation fans (typically ranging from 2×400kW to 2×500kW), underground drainage pumps, and auxiliary shaft hoists. A 1200kW capacity is sufficient to support the “Class I” loads of a medium-sized mine, ensuring that—in the event of a dual-circuit power failure—ventilation fans continue to run, drainage pumps remain operational, and personnel can be safely hoisted to the surface.

    Advantages of Direct High-Voltage Supply: Currently, the majority of mainstream 1200kW generator sets feature high-voltage outputs, typically at 6.3kV or 10.5kV. Compared to low-voltage units, a direct high-voltage supply eliminates the need for bulky step-up transformers and low-voltage busbars, allowing for direct connection to the high-voltage switchgear within the mine’s substation. This configuration not only reduces line losses but also significantly enhances the reliability of emergency response operations.

    Policy-Driven Mandates: In 2025, the Shanxi Provincial Energy Bureau and the Department of Emergency Management issued clear directives mandating that all underground coal mines currently in active production must be equipped with an emergency power source. Specifically for mines prone to coal and gas outbursts, as well as mines utilizing vertical shafts, compliance with this requirement—including the full installation and configuration of the emergency power system—must be achieved by the end of June 2026. The implementation of the policy has directly stimulated market demand for 1,200 kW-class units.

     

    Application Scenarios and Configuration Modes

    In practical coal mine applications, the configuration of a 1200 kW generator set does not exist in isolation; rather, it is deeply integrated into the mine’s existing power distribution system. Typical configuration schemes are outlined below:

    1. “Containerized” Emergency Power Station
    Given the high dust levels and limited space characteristic of coal mine environments, a weather-proof outdoor containerized unit is the prevailing choice. The equipment package comprises the container enclosure, an automatic control system, and an integrated base fuel tank. This configuration offers convenient installation, requiring only a leveled site within the mining area and the laying of high-voltage cables connecting to the substation.

    2. “Multi-Purpose” Parallel Operation Mode
    For mines featuring two independent mining zones—or those with exceptionally high load requirements—a parallel operation mode utilizing two generator sets (e.g., 2 × 1200 kW or larger) is adopted. Under normal conditions, the units operate independently, serving as mutual backups; in extreme circumstances, both units can run in parallel to collectively support the mine’s entire Tier 1 critical load.

    3. “Dedicated Unit” Configuration for Large-Scale Equipment
    In certain mines, a 1200 kW generator set is specifically dedicated to powering the auxiliary shaft hoisting system. This unit is exclusively tasked with ensuring the safety and reliability of personnel hoisting operations.

     

     1200KW Baudouin diesel generator specification

    Voltage

    HZ

    Phase

    P.F

    Standby/Prime

    Amps

    Standby Power  

    (KVA)

    Prime Power 

    (KVA)

    400/230V

    50

    3

    0.8

    2376/2160A

    1650

    1500

     

    ENGINE DATA

    Manufacturer /Model

    Weichai 16M33D1530E310

    Air intake System

    Turbocharged, Intercooled

    Cylinder Arrangement

    16 cylinder V type

    Displacement

    52.3 L

    Bore and Stroke

    150*185(MM)

    Compression Ratio

    15:1

    Rated RPM

    1500rpm

    Prime power at rated RPM

    1390KW

    Max standby Power at Rated RPM

    1530KW

    Fuel system

    Electronically controlled high pressure common rail

    Governor Type

    Electronic

    Start system

    DC24V electric start

    Rated fuel consumption

    202g/kw.h

    Coolant capacity

    160L

    The capacity of oil sump

    146L

    Engine overall dimensions

    2939×1740×2025mm

    Engine dry weight

    5125kg

     

    ALTERNATOR SPECIFICATION

    General data

    Compliance with GB755, BS5000, VDE0530, NEMAMG1-22, IED34-1, CSA22.2 and AS1359 standards.

    Alternator Data

    Manufacture /Type

    Evotec TCU428G

    Number of Phase

    three

    Number of Bearing

    one

    Power Factor

    0.8

    Protection Grade

    IP23

    Altitude

    ≤1000m

    Exciter Type

    Brush less, self-exciting

    Insulation Class, Temperature Rise

    H/H

    Telephone Influence Factor (TIF)

    < 50

    THF

    <2%

    Voltage Regulation, Steady State

    ≤1.5%

    Alternator Capacity

    1500KVA